• Manufacture Facilities:
  • Lathes:

Make

 

Wagner

Merli

Geminis GE

Geruizpe

Geminis GE 1200-S

Geminis GE 1000

With copy attachment

TOS

Grazioli

Graziono SAG 22

With copy attachment

Grazizno

With copy attachment

Weiler

Ward Turrei

Tos

Meru NC

Swing Over

Saddle (mm dia)

(1968) 1200

(1982) 1900

(1988) 1600

(1982) 1060

(1977) 870

 

(1978) 730

(1980) 420

(1981) 440

 

(1980) 360

 

(1970) 320

Weiler (1970) 150

(1970) 200

(1970) 210

(1984) 600

Swing Over

Bed (mm dia)

1520

2300

2000

1400

1270

 

1000

700

700

 

560

 

520

300

420

400

600

Between

Centers (mm)

13400

10000

8000

6000

6000

 

4260

4000

700

 

2400

 

2400

800

800

2000

2000

Make

 

ambaudi CNC

Heckert

Lagun FU4-LA

Correa GLUA

Zayer

Induma

Tos

Correa CNC (2 –off)

Fitted with Heidenhahn 426

Cross Trave

 

(1984) 500

(1978) 350

(1979) 300

(1970) 400

(1974) 900

(1970) 230

(1970) 700

(1996) 1000

 

Longitudinal

 

2000

1100

1300

1200

1500

1070

1600

6000

 

Vertical

 

600

400

500

500

500

380

400

1200

 

  • BORING MILL (VERTICAL):
  • Rafamet

     

     

     

    Shibaura

     

     

     

    Webster & Bennet

    (1987) Swing— 4000 mm dia

    Table Load—25 000 Kg

    Fitted with digital read-out

     

    Shibaura (1983) Swing—5500 mm dia Vertical Height—2900 mm

    Table Load—20 000 Kg

    Fitted with digital read-out

    Webster & Bennet (1970) Swing—1600 mm dia Vertical Height—730 mm

     

    Vertical Height—2500 mm

     

     

     

    Vertical Height—2900 mm

     

     

     

    Webster & Bennet (1970) Swing—1600 mm dia Vertical Height—730 mm

     

     

     

  • BORING MILL (HORIZONTAL):
  • Shibaura ET 10A

    -table type

     

    Mecof

    -floor bed

    Fitted with Heidenhahn 145

    Shibaura

    -floor borer

     

    Fitted with Heidenhahn 121

    Shibaura

    -floor borer

     

    Fitted with Heidenhahn 121

    Giddengs & Lewis

    Fitted with Heidenhahn 248

    Skoda

     

     

    Skoda

     

     

    Bertheiz

     

    Fitted with Heidenhahn 121

    Union CNC

     

    Fitted with Heidenhahn 155

    (1973) Long Travel—2600 mm

    1300 mm Spindle 100 mm

    Vertical 1600 mm

    Cross Travel—1060 mm

    -floor bed Vertical—1400mm

     

    Vertical-2000 mm

    Spindle—150 mm

    Rotary Table 2000 mm x 2000 mm

     

    (1983) Vertical—2000 mm

    Spindle—150 mm

    Rotary Table 2000 mm x 2000 mm

     

    Long Travel—2000 mm

     

    Long Travel—9500 mm

    Vertical—3300 mm

    Fitted with digital read-out

    Long Travel—8500 mm

    Vertical—3000 mm

    Fitted with digital read-out

    Long Travel—1400 mm

    Vertical—3000 mm

     

    Long Travel—2800 mm

    Vertical—2500 mm

     

     

    Cross Travel—2000 mm

    Spindle 100 mm

    Spindle 130 mm

    Longitudinal—4400 mm

    -floor bed Vertical—1400mm

     

    Longitudinal—6500 mm

     

     

     

    Longitudinal—7500 mm

     

     

     

    Cross Travel—3000 mm

     

    Spindle—160 mm

     

     

    Spindle—160 mm

     

     

    Spindle—150 mm

     

     

    Spindle—130 mm

     

     

     

     

     

  • SLOTTER:
  • Hoppengartner

    Butler Table

    Table—520 mm dia

    Butler Table—1400 mm dia

     

    Stroke—280 mm

    Stroke—762 mm

     

     

     

  • DRILLS:
  • Radial (1-off)

    Radial (2-off)

     

     

     

    Radial Universal Drill (2-off)

    Swing—5000 mm

    Swing—1500 mm

    Base 400 mm x 320 mm

    Base 300 mm x 335 mm

    Base 220 mm x 220 mm

    Base 1500 mm x 900mm

     

    Vertical—600 mm

    Vertical—1200 mm

    Vertical—1000 mm

    Vertical—500 mm

    Vertical—500 mm

    Vertical—1000 mm

     

     

     

  • BAND SAW
  • Fuho Type 900

    Wide—900 x 180 mm Vertical Length

     

     

     

     

     

  • VERTICAL GRINDER:
  • Berthiez

    Table—1600 mm x 2000 mm Swing

    Vertical Height—1100 mm

    Height under Cross Rail—1300 mm

     

     

     

     

     

  • SURFACE GRINDER:
  • Tos

    Mas

    Tos Table—300 mm x 1000 mm

    Mas Table—600 mm x 4000 mm

     

     

     

     

     

  • PRESS:
  • Caxton

    Pam Adjustment—114 mm

    Force—60 ton

    Stroke—100 mm

    Table—500 mm x 600 mm

     

     

     

     

     

  • DEEP DRILLING:
  • Injection Drilling

     

     

    Gun Drilling

    from 30 mm to 150 mm dia Maximum Length 8000 mm

     

    Gun Drilling from 3 mm to 25 mm dia Maximum Length 5000 mm

     

     

     

     

     

  • SAW:
  • Kasto (2-off)

    Out—400 mm dia

    Cut—250 mm dia

     

     

     

     

     

  • PROFILE CUTTER:
  • Messer Griesheim

    Capacity—10,000 mm x 2400 mm x 200 mm Thick

    Plate Capacity—2500 mm Wide x 12 mm Thick

    Boom—800° amp x 6000 mm

     

     

     

     

     

  • WELDING FACILITIES:
  • Welding Techniques

    Submerged Arc

    Mig

    Manual Arc

    Gas

    Tig

     

     

     

     

     

  • PROFILE CUTTER:
  • Welding

    Coded Welders Available: 20

    Welding Machines

     

     

     

     

    Metal Spraying Usually Sub-contracted

    Techniques Submerged Arc

    Mig

    Manual Arc

    Gas

    Tig

     

    18 Mig 400 amp

    18 Generators 300 amp

    4 Transformers 250 amp

    3 Submerged 800 amp

    2 Tig 350 amp

     

     

     

     

     

     

    9 Overhead Cranes

    1 Mobile Crane 100 tons

    2 Forklift Max Lift 8 tons

    Transport

    Max Lift: 80 tons (tandem)

    100 tons

    8 tons

    Available Up to 40 tons

     

     

     

     

     

  • Heat Treatment:
  • Facilities Available:

    Furnace Capacity:

    Application / Method:

     

    Temperature Controls:

    Induction / Stress Relieve

    YES

    6000 mm x 2000 mm x 2000 mm

    Pre-Heating

    Post-Heating

    YES

    Sub-Contracted

     

     

     

     

     

  • Inspection Facilities:
  • Radiography:

    Eddy Current Testing:

    Ultrasonic Crack Detection:

    Ultrasonic WT Determination:

    Dye Penetrate Testing:

    Magnetic Particle Testing:

    Mechanical Testing:

    Facilities EG Bond Test:

    Tensile:

    Impact

    Hydro Testing Facilities:

    YES (Independent)

    YES

    YES (Independent)

    YES (Independent)

    YES

    YES

    YES (Independent)

    YES (Independent)

    YES (Independent)

    YES (Independent)

    YES (Independent)

     

     

     

     

     

  • Quality Control:
  • Qualified to SABS ISO 9002

    Incoming Materials *(Raw Material)

    Inspection Organization

    Qualification of Inspectors

    Outside Contractors

     

     

    Part 2

    YES

    Inspection Organization

    2 Inspectors

    Used for NDT— S.A.N.D.T.

    TUV THEINLAND

    ACK AND PERRY